DTH drill bit working in fractured hard rock

ROCK DRILLING / FAILURE-LED SELECTION

Identify the Failure.
Define the Next Carbide Trial.

Button wear, fracture location, retention and hole behavior help determine whether the next trial should change grade, profile, fit or drilling parameters.

Broad compatibilityDTH, top hammer & rotary
Published gradesHRA 86.5–90 catalogue range
Trial readyQuantities available by product family

Rock hardness alone is not enough. Abrasivity, fracture pattern, water, impact energy and bit design also matter.

ENGINEERING LOGIC

Why this direction

The selected path narrows the next review; it does not replace engineering confirmation.
VISIBLE SYMPTOMFlattened gauge-row wear
MECHANISM TO VERIFYAbrasive wear / thermal contribution
DATA NEEDEDGauge vs face wear, formation, flushing, rotation and impact
POSSIBLE TRIAL CHANGEProfile / grade direction plus parameter check

Gauge-row concentration

Localized gauge wear can point to abrasive wall contact or hole-control conditions. Compare it with face-button wear before deciding what to change.

DTH impact balance

DTH drilling combines impact and abrasion. A more abrasion-biased candidate may increase chipping risk if impact toughness, button support or operating parameters are not suitable.

Separate heat from wear

Thermal checking, inadequate flushing and matrix washout should be separated from simple carbide wear before a grade change is proposed.

PRE-TRIAL CHECKS

Do not change material until these checks

Use the worksheet to send evidence that separates carbide selection from fit, body and operating causes.
CheckWhat to inspectWhy it mattersWhat to send
Fit & retentionMating dimensions, interference and button-seat conditionSeparates material failure from fit or retention failureDrawing + close-up
Bit bodyWashout and support around the insert baseWeak support can accelerate damage around the buttonSide-view photo
FlushingCuttings removal, blocked passages and coolingRegrinding and heat can change the observed wear patternPressure + passage data
Operating parametersImpact pressure, rotation and feedParameter imbalance can concentrate wear or fractureRig settings
Wear distributionGauge-row versus face-button wearDistinguishes localized wear from a more general patternTwo comparison photos
FormationUCS, mineralogy, abrasivity, fractures and waterRock hardness alone is not enough for selectionAvailable formation data

ROCK-DRILLING FIELD ARCHIVE

From drilling equipment to bit inspection and severe wear

These authorized photographs document rock-drilling equipment, new and inspected bit assemblies, a severely damaged tricone bit and a carbide-button product. They provide application and failure-analysis context; they are not presented as a traceable customer performance case or proof of drilling-life improvement.

Surface rock-drilling rigs working in quarry and bench-drilling environments

Surface rock-drilling equipment

Equipment context for discussing drilling system, formation, flushing and operating parameters. The photographs do not identify a measured project result.

New tricone roller bit with carbide inserts before field use

New tricone roller bit

Unused bit reference for reviewing cone layout, insert distribution, gauge protection and threaded connection.

Technicians inspecting a tricone roller bit at an industrial drilling site

Field bit inspection

Inspection context showing why full-bit, cone, seat and adjacent-insert observations should accompany close-up wear photographs.

Severely worn tricone roller bit with broken structure and missing carbide inserts

Severely damaged tricone bit

Severe damage and insert loss require checks of cone, bearing, seat, support and operating load before any carbide-grade change.

Rock-drilling bit product fitted with rounded carbide buttons

Carbide button bit product

Product reference for button profile and layout discussion. Fit, interference and inspection remain specific to the approved bit design.

GRADE SPECIFICATION REFERENCE

SS20CB published performance reference

Use this accessible table as a material-reference starting point when preparing a rock-drilling inquiry. It summarizes a Ruixin grade specification dated 28 March 2020; it is not a current batch certificate or a field-life commitment.
Property2020 specification reference
GradeSS20CB
Chemical compositionWC 90 wt%; Co 10 wt%
Density14.50 g/cm³
Rockwell hardnessHRA 86–86.5
Vickers hardnessHV30 1000–1050
Transverse rupture strengthTRS ≥2600 MPa
Average grain size5–6 μm
η phaseNone

2020 grade specification reference only. Current-order composition, properties, inspection methods and acceptance limits must be reconfirmed before production. These values are not a current batch certificate, drilling-efficiency claim or service-life promise.

PUBLISHED PRODUCT EVIDENCE

Published drilling capability

The values below are catalogue references for preliminary trial planning. Final grade, geometry, fit, inspection method and delivery scope are confirmed from the approved drawing and working conditions.
Published grade familySS12C, SS16C, SS20C, SS16CB–SS20CB, SS15CT and SR11C
Published rangeHRA 86.5–90; TRS at least 2200–2900 MPa; grain size 2–8.5 μm
Published profilesSpherical, ballistic, conical and chisel
Catalogue fit referencesPress-fit h5/h6 and ±0.005 mm; final fit requires approved mating dimensions
Published trial quantitiesRotary inserts 20–50 pieces per grade; buttons 50–200 pieces
Published timing referencesSamples typically 5–7 days; bulk 3–5 weeks after review
Inspection scopeHardness, density and grain structure; final dimensions and fit agreed per drawing and order
Published Ruixin spherical and profiled carbide button products

Spherical & profiled carbide buttons

Product-family evidence — not a field-result claim.

Published Ruixin rotary-drilling carbide cutter inserts

Rotary-drilling carbide cutter inserts

Product-family evidence — not a field-result claim.

CONTROLLED VALIDATION

From diagnosis to a controlled field trial

01

Share wear photos + operating context

Gauge-row and face-button views make the starting pattern easier to compare.

02

Review likely mechanism, grade, profile and fit

Engineering checks the carbide together with the bit body, fit and operating data.

03

Agree sample quantity + inspection checklist

Confirm the relevant product-family trial quantity and inspection scope before sampling.

04

Record metres / hours and field feedback

Compare the trial against the baseline in a controlled formation before batch release.

ENGINEERING HANDOFF

What the engineering review will return

A useful response should define the next controlled action, not just name a grade.
01

Likely failure mechanism

A likely mechanism to verify, based on wear photos and operating data.

02

Profile and grade direction

A candidate grade / profile direction and the conditions that still need confirmation.

03

Fit / geometry checks

The mating dimensions, retention and support details to confirm before sampling.

04

Sample and inspection plan

A controlled trial quantity, inspection scope and field-recording checklist.

QUICK FACTORY-PRICE CHECK

Receive an initial China factory-price reference

Country, email and one short description are enough to start. Your name, company, WhatsApp, drawings and exact specifications can be added later.
  • We can start from the information you already have
  • Initial response within 12 hours
  • Contact details are used only to reply to this inquiry
FailureFlattened / rapid wearSystemDTHFormationHard abrasive graniteWear locationGauge rowCurrent profileSpherical

PHOTO GUIDE

Not sure which failure mode fits?

Send two close-up photos: one gauge-row view and one face-button view. Add the hammer / bit model and formation.
See Photo Guide
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